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Old 02-06-2014, 01:55 PM   #7
Fair
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Join Date: Nov 2012
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continued from above



After losing two different camera cars they tried to use, we eventually just had a bunch of POV cameras slapped on both cars and onto a quadracoptor camera rig to shoot some aerial stuff. In the afternoon they wanted to do a 3 lap head-to-head shootout with a side by side green flag start. I will wait and see if this sketch airs on the show, but the other car had its off during this shootout and it was a good session for the Mustang. Here's a tip: fast heating A6s come up to temp and overheat by the time Pirelli slicks get up to temp, which can make for a handling nightmare if you use both tires on the same car.



During the "3 lap challenge" I was really trying to run consistent laps, which isn't something you normally strive for in the "I just need one lap!" berzerk 10/10ths driving I do in Time Attack/Time Trial competition. I was worried that a small driving screw-up might put me on the defensive then I'd never stay ahead. Turns out that wasn't a worry, and I ran fairly consistent if a little conservative laps at 1:57.0, 1:57.1 and a 1:57.4.

Those times were pretty good considering the age of these tires, but a solid 1.5 seconds off my times here in November, when these tires were brand new (it was the same set). And that 1:57.0 lap was a solid 3 seconds faster than I could manage on the 320mm Continental slicks. Again, the GT-O compound isn't their softest and the track needed a lot more heat for these to get up to temperature. So I guess that tire test proved that running the 315mm Hoosier A6 is still a good choice, compared to the GT-O compound Rolex series DP race tires.

We were supposed to do some track side interviews after that portion of filming was done but they had some technical difficulties with the other car and the quadrocoptor (it flew away, right as the filming started). They said the whole day of filming might have to be redone, and later invited us back for a reshoot to be held on New Years Day. Yikes, I didn't plan to be awake that day, since we had a big NYE party planned and knew we'd never get any of the crew to join us that day, so we bowed out. Long story short - we may never see any of this footage and my dreams of being a TV star were dashed, heh. Oh well, it was still a fun day and we got a lot of testing done.


Left: I fit in the Mustang fine, with the Cobra seat lowered down. Right: In the Miata's stock seat, I don't fit so well

I got to drive Mike's 2000 Miata later that afternoon. We shot some video while I drove it on track for about 5 laps, all the while talking to the camera and giving my feedback of the feel of the Bilstein Motorsports shocks we built and then custom valved with Maxyspeed & Co. I was pretty happy with the feel of the car as a whole but I had to re-tune my brain to drive without the aid of ABS! It has been a while since I drove a car with "old school brakes", but I managed some 2:17 laps on some worn out Kumho XS tires and that lopped about 10 seconds a lap off the car's previous lap record with the stock shocks. It rode great, too, so I think we might have a good damper setup.

Mike has since installed an aluminum UltraShield seat (and Vorshlag is now an UltraShield dealer, to go along with Cobra, Corbeau, Sparco and Momo) and Schroth harnesses into the Miata. He says that lowered the seating position about 3 inches, which would have made my head not stick above the roll bar, as shown above. That seat change would have made driving his car not only safer but less tiring. After 5 laps of being thrown around on top of the stock seats and 3-point belts I was ready for my trusty Cobra racing seat again.

More CEL Problems and Traction Control Faults

One thing to mention is that all day the Mustang was fighting me. Amy didn't have a lick of problems, but it seems whenever I drive the TT3 Mustang lately it is throwing Check Engine Lights, laying down under power or resetting the Traction Control. Obviously it is something in my driving style, but as I told Amy, while it seems like I'm whipping this thing like a rented mule, that's producing the faster lap times.

That happened all day on me: with the Continentals it reset the Traction Control into Fault Mode twice; so bad that I had to come in the pits, shut off the motor, and reset the whole sequence while holding the brakes. During one semi-clean A6 equipped lap I was running a high 1:56 predictive and the motor laid down after Turn 11 and I limped across the line to a 1:57.5 lap. Even during the final 3-lap shootout segment it laid down right before the Start/Finish line on the last lap. We noted several CELs for the O2 ("stuck open rich"), and now one for a Cam Sensor, too.

We have been chasing these CEL issues for months, especially at ECR, and I felt like we needed to make some exhaust system changes to try to alleviate this. I had hoped we had the issues fixed after True Street found the Throttle Circuit wiring short and we later replace the throttle body and integrated TPS sensor. Sure, anything under 3/4 tank will fuel starve now, which is not an easy fix, but something else is still borked in the O2 circuit/exhaust system. I felt like it was time to remove the catalysts and see if we had one that was broken and/or plugging up one side of the system.

New Lightweight Exhaust System for TT3 Use

Turns out that was the case, as we did indeed have one broken catalyst matrix when we changed the exhaust two weeks later. Before we attacked the new exhaust the guys fabricated new rear mounts for the splitter, which I bent badly with my off in the soft mud of ECR at the TV shoot. That took a couple of hours, as I had really done a number on them and the old ones had to be junked.



The old exhaust layout (shown above) we've been using on this car for the past 3 years is rather traditional - dual 3" pipes from the ARH 1-7/8" long tubes, ARH cars and X-pipe, and a custom dual 3" over the axle system we built using rear mounted large case mufflers (Flowmaster Series 44) and some tips in the stock location. This system was lighter than most off the shelf systems but still pretty lengthy and had a lot of tubing. It was modified once back in early 2012, but has remained untouched ever since. The slip-ft joint that comes with the ARH headers had a tendency to leak so it was spot welded in place and each time the exhaust was removed we had to cut the tacks. My curb incident at Hallett last June broke the tacks and it was a little leaky ever since.



We knew we had at least one catalyst that was smashed and possibly both had a broken matrix inside and needed to be replaced. But I wanted to get some weight out of this car if possible (we can always add ballast to the trunk) so we went with a system layout we had used before, on Mark Smith's Boss 302-S race car (shown below).



That system above proved to be about 42 pounds lighter than the stock stuff it had before and it picked up so much power he had to have a restrictor added. When we sound tested the new system it was louder but not unreasonably so. The result was lighter and more powerful? Sign me up!

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