View Single Post
Old 08-16-2013, 01:28 PM   #36
Fair
Senior Member
 
Join Date: Nov 2012
Posts: 333
Default

Project update for May 10, 2011:

So, back to autocross performance of this 2011 GT. To say we have been struggling with the car in STX this season is an understatement: We've been getting beaten badly at both Regional and National SCCA events. The car started with off-the-shelf AST coilovers, our camber plates, 18x9" wheels, a 265mm street tire, and we just started autocrossing it. We've made a lot of updates since then but the results haven't been improving much. Sure, its faster, just not remarkably so. From day one we've been fighting to keep the rear tire spin under control - it was always a real motherf*cker to drive in a parking lot. As in - harder than anything I've autocrossed in the past decade. Rear traction under acceleration always severely limited every aspect of an autocross run. We also fought some other issues, but it always drove like it had 600 whp and 225mm mud and snow tires. It didn't matter how smooth you were on the throttle - it was always in a constant state of power oversteer, but we just came to accept that.

Costas, Amy and I got used to dancing that sideways dance, tip-toeing on the throttle at every corner exit, for months. On a road course (where you are in higher gears, and usually either WOT or almost completely off throttle most of the time) it was much easier to deal with, but in an autocross situation - where we are using part throttle so much more often than full throttle - we're slipping and sliding around like a greased pig. Also, on wet road courses it was also VERY difficult to control the back end of the car, and I had lots of oversteer issues in slow corners at both MSR-H and HHR in the wet.

April 29, 2011 - Riverside Annex Test-N-Tune
Come to find out, we needed another set of drivers that hadn't been driving it since day one to give us some much needed perspective. Another set of eyes/hands/feet to see the issues clearly. We got that and more at this private test day on April 29th. Todd F set up this event with AST-USA and we got the invite, as did 5 autocross cars. This was an intense day of testing, on concrete, with AST's shock valving trailer on site to make valving changes to test and verify on the spot. Couldn't have asked for a more ideal situation, and we're thankful Todd and AST let us join them. We brought lots of tools: DL1 data logger, Chase cam video aimed at the front tire, timers, durometer, pyrometer, and more. This degree of testing on this car was long overdue, and much information was gained - I'm still sorting through the data. I'll give a highlight of what we learned in this post and follow up with more data and video as time permits.



The Course

The site was the Riverside Annex, and the area was the 4-10 split, and the surface is concrete. The course laid out was typical for our Test-N-Tune events. It was 30 seconds in length, with a constant radius sweeper on one end, a decreasing radius on the other, with one long side of slaloms (60' spacing) and big offsets on the other side's length. The Mustang was only at WOT for maybe 2-3 seconds per run, so it was not a power course. To simplify testing it was run as a continuous circuit, with a start/finish line where we could mark consecutive laps, and each driver usually made 3-4 laps at a time with a running start. This minimized starting/launching variables, minimized driver learning curves, and made for quicker testing. So the driver would make a half lap before the start, then lap/lap/lap, then come in to look at times, adjust pressures, check data, and we'd shag any cones knocked down.

We used to hold 2-3 of these private Vorshlag autocross test-n-tune events for our own cars and VTPP testers every year, but haven't held one in 2 years, and it has showed. Our DSP run last year in the E46 was a train wreck, as was our untested E30 autocross set-up at the 2010 GRM challenge. Its hard to learn enough in a 4 run autocrosses to make speedy set-up progress or test things back to back, but when you can make 70 runs in a day (like we typically do at our test-n-tune events), you can learn and test a lot of variables much more rapidly. We had about 60 runs logged in the Mustang at this event, and we learned an enormous amount in only 6 hours.



So we got down to the site at around 9:30 am on that Friday, quickly unleaded the trailer, and helped set-up then mark the course - half of which was already up when we got there. We had 3 sets of wheels and 4 set of tires we had on hand to test (we ran out of time and didn't get the Hankook RS3s mounted or tested that day), plus we wanted to try some new shock settings and maybe even new base valving. As anyone running in Street Touring knows, there are a LOT of tires in the 140-200 treadwear range to test, and for this particular class & car there are at least 7 different potentially competitive tires we could choose from. We have very limited outside test data to rely upon for this somewhat unique STX car (heavier and more powerful than anything else run in ST so far) and max tire size (265mm), as we've been running in other classes (on Hoosier Rs) or on 245mm tires in STU for other cars in the past few years. Also, the ST tire tests done in GRM the past few years have been on smaller and lighter cars (Miatas and Civics), and the tires that are fast on those don't always "Scale up" to the bigger and more powerful cars like our 3600 pound mustang with 400 whp.



Baseline Set-up Testing

Before we could start putting the various tire brands to the test, we needed to play with a few things on the baseline set-up, and make the big shock adjustments. Before that, we had to get the driver familiar with the course, the site, and the existing set-up. A quick note about the existing setup: It has been a constant blur of changes, with never more than a few runs without some variables changed radically. That's pretty much a nightmare. We have never been to an autocross event where at least 3 or more major things had not been changed. Costas would jump in the car to make his run and if we were lucky, Amy and I might get a few miles around the block to test the latest round of changes. At the last event Costas drove the car at he had to quickly learn to drive with these changes: new Tires/Pads/Wheels/Front Swaybar/ECUmap/Coldair/etc. Whew! We were all very much looking forward to getting more acquainted with the car with a lot of runs today.

We came with 2 drivers, myself and Costas, but I had just run a LeMons endurance race the weekend before where I think I fractured a rib (3 weeks later it is still very painful). Long story short after one half of a lap on the 30 second autocross test course I was doubled over in pain and out of the car for the day. The race seat was digging into the injured rib on left turns, so this meant that one more variable would be removed from our testing - the driver. Costas took over as the main test driver for the day and I was on stop watch/tire pressure/durometer/camera duty. This would actually speed up our testing, as one driver could minimize the driver learning curve more quickly than two, and he's already shown to be super consistent, and we've typically been no more than .1 sec apart at most events.



So Costas ran half a dozen warm up laps to familiarize himself with the car and course, and his times quickly stabilized to within .1 sec between most runs. We then started "Baseline testing" the shock settings and tire pressures on the Yokohama AD08 tires, which are a very known quantity for us having run them on another ST car in 2009 and at most events this year on the Mustang. We also had Brian Hanchey and Stuart M of AST-USA on hand to closely watch the car as Costas got acclimated to the course and the Yokohamas, and Brian noticed something weird going on straight away. He made some shock adjustments and the car was a tick quicker, and we made some tire pressure adjustments (trying some radically new pressures) and found a few tenths more, but it was still the usual handful to drive.

Hanchey then hopped in and took a few laps, to see how it felt first hand (invaluable), fought it the whole way, then hopped out and said "How in the F*** are you DRIVING it like this?!!" We then asked Stuart to make some laps and he felt the same way, and has a 2006 GT that he daily drives and tracks as well. Later that day, former F Stock champion Casey Weiss took a few runs in it also; he's been running in S197 cars the past 3 years in F Stock. Same observation - the throttle is WAY too sensitive, car is too hard to drive.

more...
__________________
Terry Fair - Owner at Vorshlag Motorsports - www.vorshlag.com - Plano, TX
Former site sponsor
Fair is offline